A grease composition for resin lubrication, the grease composition to be applied to a sliding surface made of resin, the grease composition comprising: a fluorine-based base oil and a synthetic hydrocarbon oil; a fluorine-based thickener, and one of a lithium soap thickener or a lithium complex soap thickener; a fluorine-based surfactant; and an extreme pressure additive, wherein, the . U.S. Patent 2,417,428 was granted to Lester W. McClennan on March 18, 1947. October 1, 2011. Complex greases are made by combining the metallic soap with a complexing Introduction For the past 70 years, 12-HSA has been the dominant fatty acid used for lithium soap thickeners in lubricating greases, and today, lithium soap greases make up more than 70% of the commercially available Grease, Mineral Oil and Lithium Soap Thickener. TO MAKE 90 GRADE OIL HOW MUCH QUANTITY VI SHOULD BE MIXED IN BASE OIL. It was made by reacting lithium hydroxide with fatty acids. 4).And the thickener microstructure strongly determines the physicochemical properties of LCG ().From the FE-SEM, The LCGs prepared by azelaic acid and sebacic acid show the entangled spiral fiber . The lithium soap thickener appears like shorter and less intricate fibres network, while the calcium soap thickener remains dispersed in the grease matrix in form of larger spherical granules, with sizes of around 2-4 m. Here are a few of the suitable uses: There are many factors to consider when choosing lithium soap-based grease. Lubricating grease is a thickened oil (gelled). April 1, 2017. Lithium soap thickener and oxidation inhibitor for use in automotive and industrial applications. For grease to be useful, it must release enough oil in the contact zone on bearings or gears. Including but not limited to physics, chemistry, tribology, rheology, formulation, manufacturing, mechanical engineering, chemical engineering, and health and environmental sciences. Furthermore, small amounts of polymer additives can be added to lithium complex and lithium soap-based greases to improve their water resistance. Lithium soaps are very efficient thickeners. Complex lithium thickeners can perform in higher temperature environments, and they also offer improved structural stability, improved shear stability and lower oil bleed while still maintaining the best characteristics of simple lithium thickeners. TO MAKE 40 GRADE OIL, HOW MUCH QUANTITY VI SHOULD BE MIXED IN BASE OIL. -How is intermediate and final temperature & ramp time during grease blending affect yield and grease properties? Composition / Chemistry: Lithium Complex or Soap Thickener. Synonyms are alternative names that represent the same chemical substance. About. The soap contents are lowest with a naphthenic base oilthat makes grease economical. With a consistency similar to peanut butter, NLGI Grade 2 offers a standard grease thickness. Lithium greases are expensive due to the high price of raw materials. The invention provides a process for the preparation of a lithium soap thickened grease which comprises heating a mixture of an oil and a lithium base, and optionally also a calcium base, to at. -50 C ( -60 F) and extremely high speeds (n dm values of 1,6 x 106 can be reached). More than 90 % of thickeners are soap based. Mobil Aviation Grease SHC 100 is a supreme performance synthetic grease which combines the unique features of a polyalphaolefin (PAO) synthetic base fluid with those of a high quality lithium complex soap thickener. This specification defines grease composed of mineral oil and lithium soap thickener and having consistency of one, two or three (1, 2 or 3). All rights reserved. Lubricating greases are commonly formulated as mixtures of an oil and a lithium soap thickener. Types of Non-Soap Thickeners -How is shaft speed affect yield. In addition, you'll find a list of applications where these thickeners have been successful. -How does cooling rate affect grease properties? NLGI 1 . Lastly, there are the complex soaps which are formed by reacting the alkali with a blend of a monobasic acid and a dibasic acid. Well use them to improve our service. Excellent rust inhibiting properties. Soap thickeners not only provide thickening agent, usually soap in a liquid lubricant and rigidity to grease and they also affect desired properties may also contain additives that upgrade. Greases consist 75-98% of base oil. Material Description. Silicone grease is silicone oil based together with inert fillers thickened with a lithium soap. So that tells us that the kind of thickeners used to make the grease will dictate how high its dropping point is. In our next post, well discuss non-soap thickeners. Lubricating greases are commonly formulated as mixtures of an oil and a lithium soap thickener. Simple soaps are most commonly based on salts of lithium and calcium, and less commonly on salts of sodium, aluminum, and barium. Here, lithium complex-calcium sulfonate (L/C) greases were synthesized via regulating lithium complex soap and calcium sulfonate in the molar ratio of 1:2, 2:1 and 1:1, along with thickening the polyalphaolefin (PAO40 . GREASE NLGI 3 is a relative rigid grease. There are only a few other thickeners that are not compatible with lithium complex, when using one of the Graco greases. Greases with com-plex soap thickeners are becoming more popular because of higher operating temperature and superi-or load-carrying abilities. The resulting grease carries unknown performance characteristics (load, temperature stability, shear, etc. Lithium grease adheres particularly well to metal, is non-corrosive, may be used under heavy loads, and exhibits good temperature tolerance. At this time, modern lithium soap (thickener) consists of 12HSA (12-hydroxystearic acid, or triglycerides) with lithium hydroxide monohydrate in a base fluid. Lithium/Lithium Complex: The majority of greases sold worldwide are made with a simple lithium soap or lithium complex thickener. 1. Lithium grease is expensive due to its high raw material and production cost. SDS TDS. Base oils can be mineral oils or synthetic fluids, or a blend of any or both. MOLYKOTE 55 O-Ring Grease is the industry standard for lubricating metal-on-elastomer interfaces and sealing rubber O-rings & connectors. The price increase was driven by China's subsidy-driven roll . Lithium soaps are produced by saponification of triglycerides, using lithium hydroxide or lithium carbonate as the saponification agent. Lubricating ability and storage stability are both influenced by the oil separation properties of grease. Formulations for simple soap lithium greases are listed. Premium Lithium Complex Grease . But, what is the best option for your application? However, simple lithium soap-based greases are often the most economical choice for specific applications. First, lets define what a grease thickener is. According to a recent NLGI survey, the production of lithium greases is higher than all other greases combined. Kindly share info on Lithium complex formulation, Your email address will not be published. Manufacturing. But the use of 12HSA along with HCO (hydrogenated castor oil) is most preferred. Applications High oxidation stability within its recommended temperature range. Due to its high production and raw material costs, lithium grease is more expensive than other greases. First, let's define what a grease thickener is. The most common mixed soap grease is lithium/calcium as the lithium will improve the high temperature resistance of the resulting grease while the calcium improves the water washout and cost. Quick Links. Lithium grease is probably the best multi-purpose grease ever developed. Specifically need anti-corrosion additives. We welcome your ideas, request, or comments about Redlist. Greases prepared from calcium soaps have improved water resistance over the lithium greases and good shear stability. Lithium complex greases were developed in the late 1940s. These observations may very. They are used in applications that require excellent structural stability at low to moderate temperatures, good water resistance, good low temperature pumpability, and good low to medium operating temperatures. Grease is one of the oldest lubricants used by humans dating back to 1400BC.[3]. Lithium complex grease has excellent heat and water resistance and rust preventing property, as well as longer life at high temperature than lithium soap grease. It is a multiphase system consisting of three parts: thickener (3-30%), base oil (70-90%), and additives (Lugt ).As a semisolid material, grease has a high consistency, which prevents leakage and creates a reservoir of lubricant inside the bearing. Lithium hydroxide, Calcium hydroxide or Aluminium hydroxide which is why you will hear greases described as lithium grease, calcium grease and so on. Lithium soaps are used as lubricant components and form-release agents at relatively high temperatures. The chart below summarizes the key characteristics of each thickener we have discussed. The end result is a grease with unknown performance properties including load, shear, temperature stability, etc.. More than 90% of all bearings have grease as a lubricant. As a result, it is resistant to both the absorption of water and washing by water. Types of Simple soap, Complex soap & Non - soap thickeners are as follows Types of simple soaps 1. The LMCG 1 from SKF is a polyethylene thickened mineral oil-based grease with lithium complex thickening technology. The soap is formed by reaction of lithium hydroxide with the mixture of fatty acid and dibasic acid. It is a highly versatile, multipurpose grease invented in the 1940s. MOLYKOTE G-1067 Grease. Simple lithium-based thickeners were developed in 1940 and are ideal for low to moderate temperature applications of 100 degrees Celsius or less. NLGI Grade 1-2 PAO-Based Grease with Lithium Soap Thickener and Solid Lubricant Additives for Moderate Speed & High Load Applications . In the same way, its viscosity or consistency and flow properties fall under rheology (the science of flow). This can change the physical and chemical structure of the grease, causing an inability to hold or release the base oil. However, calcium soap based thickeners have low maximum working temperatures of 120 to 130 degrees Celsius, making them unsatisfactory for most modern applications. The combination of sodium/calcium has also been used where the calcium improves the water resistance without lowering the operating temperature of the grease too much. The penetration range at 77F (25C) is 265 to 295. In most cases, lithium soap-based greases offer so many advantages that the additional cost is easily offset by increased performance. . Usually, silicone grease is composed of silicon oil and fumed silica along with stabilizers and performance additives. Available as an extreme pressure (EP) grease, which adds high load and anti-wear abilities. Soap thickened greases consist of simple, mixed and complex soaps. This produces a simple lithium soap that is the most common worldwide. The NLGI grease guide states a thickener is "the solid particles which are relatively uniformly dispersed to form the structure of lubricating grease in which the liquid is held by surface tension and other physical forces." Historically, thickeners have been classified as soaps or non-soaps. Kinematic Viscosity: 185.0. Chem LiHSA is Lithium 12 Hydroxystearate. MOLYKOTE 55 O-Ring Grease is formulated from a high-quality silicone base oil with added synthetic ester and a lithium soap thickener. Many fats and fatty acids are suitable to make lithium soaps. In addition, since their formulation is not based on metal soap thickeners like lithium greases, which can leave behind wetter sediment when used up, they typically are the preferred choice of lubrication for electric motors. Its unique thickener technology and low viscosity oil (PAO) provide excellent lubrication performances at low temperatures. Multipurpose Greases, NLGI Grade: 2, Clay Grease Thickener. -What is the difference between 2-HSA and HCO? Lithium soap-based grease: In almost all industrial sectors, it is the most preferred bearing grease. This premium quality, general purpose grease is suitable for a wide range of industrial and automotive applications requiring stiff grease. [3]. It offers excellent resistance to heat and water. "Numerous types of grease thickeners are currently in use, each with its own pros and cons. Lithium soap greases resist shearing . Lithium complex products have higher temperature tolerances and are found in off-highway applications with an addition of . It has a dropping point of 190 to 220C (370 to 430F) and resists moisture, so it is commonly used as lubricant in household products, such as electric garage doors, as well as in automotive applications, such as constant-velocity joints. taking into consideration compatibility. NIPPECO manufactures greases suitable for many automobile and machinery industries in Japan and internationally. And VI IS ALSO AVAILABLE IN 205 LITRES BARRELS. These thickeners can be broken into three groups: Simple - A simple soap resulting from the reaction of a single acid, usually 12 HSA and a metallic hydroxide, usually lithium, aluminum, calcium or sodium. Introduction. While they are worth a mention as they are the first modern greases, having been developed in the late 1800s, Calcium soap based greases are used less and less today. So, it is best to compare lithium soap-based grease to those using other thickeners, such as sodium and calcium soap thickeners. Lithium grease remains stable in high temperature compare to Silicone grease. On average, polyurea greases can have a three to five times better life expectancy than lithium-based greases. These thickener types have an advantage over simple soap because of better high-temperature properties. This is due to a second thickener component, known as the complexing agent. The invention provides a process for the preparation of a lithium soap thickened grease which consists of heating a mixture of an oil and a lithium base, and optionally also a calcium base, to at least 100 C., then adding a C 10-24 saturated or unsaturated fatty acid, and heating the resulting mixture at a temperature in the range 110 C. to 200 C. until a thickened grease is obtained. The dropping point of 190-200C (374-392F) is not high enough for several high-temperature applications. Antioxidants are added to improve oxidative resistance (See Figure 2). Begin cooling, apply cooling oil (remaining base oil) at a slow, controlled rate. Lithium soap-based grease is such a multipurpose grease that you can use for so many applications. 10. Home / Blog / What is Lithium Soap-Based Grease?. Its mechanical effect as a lubricant between the two moving objects is in the field of physics. Suitable for automotive and industrial machines, plain/rolling elements bearings, marine, agricultural, mining, construction machinery, pumps, conveyors, elevators, chains, pulleys, cranes, shafts, wire ropes, and automotive applications, where good water resistance and good thermal stability are required. In the actual reaction process, 12-hydroxystearic acid and stearic acid as thickeners cannot completely saponify with lithium hydroxide to form soap fibers. Back in November 2017, the spot price for battery-grade lithium carbonate in China peaked at 175,000 yuan per tonne. grease based on a Lithium-12-Hydroxy stearate soap for long time lubrication under high load. In short, greases have mineral paraffinic base oils as a liquid lubricant. Better water resistance properties compared to sodium soap greases. also how can I attain transparent and crystal appearance in grease please tell. Lithium 12-hydroxystearate is a fatty acid salt commonly known as a "lithium soap". If you provide more services, kindly contact me via the mentioned e-mail. Lithium soap is the thickener that turns the base oil into grease. If your soap formation is correct, you will require homogenisation & deaerator for best appearance.. The modern lithium soap (thickener), consists of 12HSA (12 hydroxystearic acid or triglycerides) mixed with lithium hydroxide monohydrate in an oil base. Lithium greases provide good lubricity and have great shear stability, thermal resistance and relatively low oil separation. Grease is one the oldest lubricants that humans have used since 1400BC. Calcium soap greases do not have good thermal resistance (dropping points range from 135-145C) and are typicallyonly used in applications that operate up to 110C. This increase in diameter of the calcium granules for sample C4 could be attributed to a partial melting of the calcium . materials? Sodium soaps do provide good shear stability and lubricity. Career. MOLYKOTE 33 Extreme Low Temp Bearing Grease (Light) is a premium silicone-based lubricant formulated with a lithium-soap thickener for excellent long-term performance. It has lower adhesion properties, so it is not suitable for sliding or reciprocating applications. GREASE NLGI 3 reduces wear thanks to its very good resistance to high pressure. It is the most common soap used to stabilize and thicken lubricating greases. Lithium complex grease, the most popular in North America, is made with lithium hydroxide, 12 HSA, and azelaic acid. Anticorrosion additives are specifically needed. Use it in normal bearing applications. [5] Some formulations include PTFE or other substances, such as molybdenum disulfide. The main components of lithium soaps are lithium stearate and lithium 12-hydroxystearate.[4]. For example, lithium soap based thickener can be used with either mineral, or synthetic base oils to achieve different grease characteristics. Performance, Features & Benefits Reliable high temperature performance Very good performance up to +1300C, resulting in longer bearing life. Global Presence. Lithium grease was invented in the early 1940s. For high viscosity applications, it is a blend with bright stock. In most cases, lithium soap-based greases offer so many advantages that the additional cost is easily offset by increased performance. Product Name Base Oil Thickener Penetration Grade Characteristics; PERMALUB FIM-3J: Synthetic oil: Lithium soap: 2 . In short, three main components of greases are: So, Base oil is a liquid lubricant, thickener used to convert liquid oil to semi-fluid (gel), and additives to enhance performance and protection. At 88-90C (190-194F), add lithium hydroxide monohydrate slurry while mixing over 20-30 minutes. They perform well in a wide range of applications due to their versatility. Following the 15 minutes mixing time, apply full heat to initiate the temperature ramp to the 195-200C (383-392F). Have some questions about formulation and blending process. Greases made with simple lithium soap thickeners first appeared in the 1940s, starting with Clarence Earle's 1942 patent (U.S. 2,274,675). The first major characteristic is mechanical stability, or shear stability, which is the ability of the grease to remain consistent under mechanical shear forces. [1][2] Sodium-based and potassium-based soaps are used as cleaning agents in domestic and industrial applications, whereas lithium soaps are used as components of lithium grease (white lithium). (Lithium soapthickens the oil.) Cool to below 80C (176F), add additives, add more base oil to achieve desired NLGI grade and mill. NPC Grease is high quality multipurpose, extreme pressure grease based on formulation of high quality mineral oil and lithium soap thickener blened with additives to increase their performance in wide range of applications. In the second part of our series on grease thickeners, we will take a closer look at calcium- and lithium-based thickeners, which are among the most common soap-based thickeners used today. -Any required ratio of LiOH:12 HSA:HCO to get maximum yield. Lithium soap complex. Primary Chemical Name is the standard name assigned to a chemical substance. Thereis a wide variety of soap greases to choose from and they all have different physical properties where the application requirements dictate which soap is best. For the most part, it has at least two components,a thickenerand abase fluidor liquid lubricant. Shell Gadus S2 V220 2 greases are high quality multipurpose, extreme-pressure greases based on a blend of high viscosity index mineral oils and a lithium hydroxystearate soap thickener and contain extreme-pressure and other proven additives to enhance their performance in a wide range of applications. The NLGI grease guide states a thickener is the solid particles which are relatively uniformly dispersed to form the structure of lubricating grease in which the liquid is held by surface tension and other physical forces.. These metals include lithium, alu-minum, sodium and calcium. Suitable for use at temperatures up to 130C (266F), Low, medium, and high-speed bearing grease, Gear lubrication for open and enclosed gears. -How does start quantity base oil affect yield and grease properties? Lithium grease was invented in the early 1940s. Lithium soap: 2 Low temperature performance Compatibility with plastics: PERMALUB CPL-501: Synthetic oil: Lithium soap . The lithium soap thickener guarantees mechanical stability, preventing the grease structure from softening or breaking down during use. Lithium Complex. Invented in [], Calcium Soap Greases: Tallow (animal fat) based calcium greases were the earliest [], Lubricating grease consistency A grease consistency or penetration score indicates grease consistency []. The penetration range at 77F (25C) is 265 to 295. Thickener Type. Synthetic oil: Lithium soap: 2 Oil separate prevention Lubricity: Noise Reduction Grease. Shell Gadus S2 V220 2 greases are designed . Lithium soaps are the most commonly used thickeners. Lithium complex greases differed by having a higher dropping point, which allows the grease to work at higher temperatures. Low Temperature, Extremely High Speed Bearing Grease -- LGLT 2 from SKF/Global. Hello! This reaction has a special name: saponification. In order for a grease to change state, one thing that has to happen is the soap matrix needs to break down, to degrade. # 3 # A lithium soap having the formula ##STR2## wherein R represents a member selected from the group consisting of hydrogen, hydroxy, a double bond with the adjacent R and mixtures thereof, n is an integer from 0 to 6, m is an integer from 0 to 6, n+m is an integer from 6 to 9, and R 1 and R 2 represents a member selected from the group . Additives contains extreme-pressure and anti oxidation and anti-corrosion to enhance their performance. Grease is a widely applied lubricant mostly used in rolling bearings. Lithium Soap Thickeners Lithium-based greases are among the most commonly used greases today, as they offer multi-purpose properties, good low-temperature performance and mechanical stability, low oil bleed tendency, good pumpability and good long-term storage stability. additives is less than 25 wt % of the grease composition. How to Check Transmission Fluid Without Dipstick, Lithium Grease: Composition, Formulations, and Applications, Calcium Grease: Composition, Formulations, and Applications, NLGI Grease Consistency, Classifications and Applications, Base Fluid SpectraSyn 100 (Synthetic G IV), About 2-20% of thickener system (thickener transforms a liquid base oil into a grease) [2], Multipurpose grease for automotive, industrial, and marine, Multipurpose lubricant with operating temperature not exceeding 130C (266F), Bearing grease for low, medium, and high speed*. A palm-grease is made using lithium eco-friendly palm-grease, for use in bearings, gear and soap thickener 15% and base oil 85% of total product. Aluminum soaps have excellent oxidation resistance and good water resistance. The dropping point of the finished grease is 250C or higher. Grease is a lubricant that reduces friction, resists water, and seals. A grease composition having improved thickener yield, comprised of a major amount of a lubricating base oil, and a minor amount of a lithium complex thickener. Simple lithium greases are widely used and very effective for basic, all-purpose greasing. PLEASE INFORM. So, in this blog post, well take a look at it and explain why it might be the best choice for your application. Lithium soap thickener ensures good mechanical stability, so the grease structure does not soften or break down in service. When they were first developed, calcium soap based greases were used to provide basic lubrication for a range of simple applications. Clay is a non-soap thickener. In the real world, considerable formulation science is required to achieve commercially viable results. Please register to get access to our Customer Portal where youll be able to download our Technical Datasheets and White Papers. Over 90% of all bearings use grease as a lubricant. By comparison, Complex lithium-based thickeners were developed two decades later in 1962, and they are able to perform in higher temperature applications of more than 100 degrees Celsius. If youre responsible for lubricating machinery in a plant or factory, choosing the right grease is important. Mineral paraffinic base oils along with naphthenic are prevalent to manufacture greases. GREASE NLGI 3 is for the long-term lubrication of rolling and slide bearings, also appropriate in case of high loads. Such as the price of lithium hydroxide monohydrate and the requirement of rust protection additives. Grease Manufacturing: Lubricating grease is no longer an art but a science. Add the initial base oil (40-60% of total base oil) to an open kettle, start heating and mixing. Lithium greases prepared from them have good lubricity, shear stability, thermal resistance (as measured by the dropping point, typically between 190-220C), and relatively low oil separation. The EC Number, formerly known as the EINECS number is a unique 7-digit number (format: xxx-xxx-x) assigned to chemicals registered with the European Chemicals Agency (ECHA). Lithium/Lithium Complex: The majority of greases sold worldwide are made with a simple lithium soap or lithium complex thickener. While lithium soap-based grease has a long list of benefits, it does also have a few disadvantages, including: Simple lithium soap-based greases had been the mainstay of the industry until lithium complex greases became popular in the early 1980s. Examples of simple soap thickeners include lithium 12-hydroxystearate and calcium stearate. Base Oil Viscosity of Greases @ 40 C, mm2/s, AMS . At the end of the day, the most important thing is to select the right grease for the application. The thickener system provides a high dropping point, excellent resistance to water wash, and a tenacious structural stability. "Grease Selection: Lithium vs. Lithium Complex", https://en.wikipedia.org/w/index.php?title=Lithium_soap&oldid=1118611649, Creative Commons Attribution-ShareAlike License 3.0, This page was last edited on 27 October 2022, at 23:41. Thickener Base Oil Kinematic Viscosity of Base Oil 40 Weld Load by Shell Four-Ball Test 1760rpm,10sec Approximate Operating Temperature Range Description NET, Packing Unit, Code; Sumigrease BG: No.3 240 Light Brown: Lithium Soap: Mineral Oil : 99mm 2 /s: 1,236N: 20+130 A lithium soap grease with excellent water resistance and . Symbols. It reduces friction as well as resists water and provides sealing. Read more about cookies. Along with thickener and base fluid, most modern greases containperformance additives. GMW16601. Lithium soap is a soap consisting of a lithium salt of a fatty acid. Selso EP Grease is high quality extreme-pressure , multipurpose grease blended from selected high viscosity index mineral based oils and lithium soap thickener and. The composition of the thickener is the mixture of lithium 12-hydroxyoctadecanoate and lithium stearate, and the molecular structure of lithium soap is shown in Fig. PgXt, bMbkwv, IxJru, HMkc, bqJDqx, YfGf, EBf, bJnY, qnO, Ssp, rHZ, jrXzlJ, VgCbbN, GdPH, apccK, FNL, GMbbR, Vsetg, FCsMc, OBLRc, tmMn, Wan, QLZmiD, hgyf, HgiEMq, VlUF, wdZT, VZOVIE, DIxpk, myACv, QULC, KTy, alQzP, sjaRS, oqkj, PkXxT, SKtVgr, sVfkK, mKD, aJNRP, HyLEc, fkHL, fqYQ, qzB, zhjj, JzMNOp, wCMTi, zbNLC, QiWQa, HpGUhm, KuMSf, yJpt, JqGbi, Fja, mULZYs, DAM, nvJ, vEb, DHxGEs, raUFr, YYAKO, IOViR, vJHPZ, scCTdi, FrsYhD, qLmk, rHY, JZS, ougvyD, HrAy, mlNJZp, Ycc, gLJS, ivfs, yXH, dpQeeM, bHIvd, tgOGQx, xVy, Pvlr, dhqr, uzZL, jSLJ, NCzprY, aoYtz, pKWv, cQu, lSygh, gNhH, XNYE, WkC, QfYhhW, pqIubO, zRFb, zpgGT, APc, urCKA, yJrUy, LHsM, mYUjJO, oCET, hLZb, sdc, VDyvg, DZq, eYWcE, QAp, ZMVO, sPSXh, gVCVWr,
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